High precision aluminium die casting components with tight tolerances custom manufactured for automotive, telecommunications, and industrial applications.

Why Choose Vast for Aluminium Die Casting Components

With over 20 years of expertise, Vast is your trusted partner for aluminium high-pressure die casting. We operate advanced cold chamber machines ranging from 120 to 3500 tonnes (Bühler, Italpresse, Toyo) to handle diverse project sizes.

Our Core Strengths:

Capability	Details
Tooling Design & Fabrication	In-house, with tooling life >100,000 shots
Secondary Operations	CNC machining, vibratory finishing, powder coating, anodising, plating
Industry Experience	Serving Fortune 500 OEMs in automotive, 5G telecom, lighting & EV sectors

Choose Vast to ensure precision, efficiency, and a full-service solution tailored to your aluminium die casting needs.

Material Grades We Commonly Use

We work with a wide range of aluminium die casting alloys like ADC12, A380, A360, A383, AlSi9Cu3, AlSi10Mg, and EN AC-47100 to meet different strength, corrosion resistance, and machinability needs. Each grade is carefully selected to optimise performance for your specific application, whether you need lightweight parts or heavy-duty housings.

To ensure reliability and consistency, we provide full material certification along with SGS and mill test reports for every batch. This way, you can be confident about the quality and traceability of your aluminium die cast parts.

For more on material options and comparisons, check out our Aluminium vs Titanium Weight Comparison Guide for Material Selection which helps you understand lightweight material choices for manufacturing.

Technical Capabilities & Tolerances

We specialise in high-precision aluminium die casting components with capabilities tailored to meet various industry needs. Here’s a quick overview of our technical specs:

Feature	Range/Details	Notes
Wall Thickness	1.0 – 15 mm	Typical range: 1.5 – 4 mm
Dimensional Tolerance	±0.02 – 0.10 mm	Varies by part size
Surface Roughness	Ra 1.6 – 3.2 μm (as-cast)	High-quality surface finish
Weight Range	5 g – 15 kg	Suitable for small to large parts

Our ability to maintain tight tolerances makes us a trusted supplier of precision die cast components for manufacturers in the United Kingdom. Whether you need thin wall aluminium casting or heavier housings, we can deliver consistent quality across a broad weight and size range.

For projects requiring CNC machining after casting, we ensure that the die cast aluminium housings we provide meet strict standards — minimising post-processing work. This precision reduces costs and accelerates production cycles.

By combining advanced cold chamber die casting with rigorous quality control, we guarantee parts that fit perfectly straight out of the mould. For additional finishing options related to durability and aesthetics, check our black anodise process benefits and applications for durable aluminium.

Surface Treatment Options for Aluminium Die Casting Components

We offer a comprehensive range of surface treatments to enhance the durability, appearance, and corrosion resistance of your aluminium die cast parts. Our finishing options cater to various industries, from automotive to telecommunications and consumer electronics.

Surface Treatment	Description	Common Uses
Powder Coating	Durable finish with RAL/Pantone colours	Automotive parts, housings
E-Coating & Liquid Painting	Thin, uniform coating for corrosion resistance	Electronics, EV components
Anodising, Chromating & Passivation	Improves corrosion resistance and surface hardness	Heat sinks, structural parts
Trivalent Chrome & Nickel Plating	Decorative and protective metallic coating	Consumer gadgets, precision parts
Shot Blasting & Polishing	Removes surface imperfections; options range from vibratory to mirror polishing	Decorative and functional surfaces

Our extensive finishing capabilities mean your custom aluminium die casting components not only perform well but also look excellent, meeting both functional and aesthetic requirements. For parts requiring tight dimension control and smooth surfaces, our polishing and plating options ensure premium quality.

Explore our detailed engineering drawings guide to understand how surface finishes fit into your component design effectively.

Industries & Typical Applications for Aluminium Die Casting Components

We serve a broad range of industries with high-quality aluminium die cast parts designed to meet specific needs:

• Automotive & EV: motor housings, gearbox parts, battery trays—engineered for durability and lightweight performance.
• Telecommunications: 5G base station heat sinks and antenna mounts that deliver efficient thermal management.
• LED Lighting: heat sinks and lamp bodies optimized for heat dissipation and long service life.
• Industrial Equipment: pump housings and valve bodies built for robustness and precision.
• Consumer Electronics: laptop frames and camera bodies offering strength with a sleek finish.
• Medical Devices: instrument enclosures designed for reliability and compliance with strict standards.

These custom aluminium die casting components are tailored to your industry’s demands, ensuring you get dependable, precision die cast components every time. For demanding applications like heat sinks, our aluminium heat sink die casting methods guarantee performance and longevity.

Quality Control & Certifications

We take quality seriously at every stage of producing our aluminium die casting components. When needed, we perform 100% leakage testing using air decay or helium to ensure airtightness and reliability. Our inspection process includes advanced tools like CMM (Coordinate Measuring Machines), X-Ray analysis, spectrometers, and profile projectors to verify dimensions, material integrity, and surface quality.

We also support industry-standard quality systems with documentation such as PPAP Level 3, APQP, FMEA, and Control Plans. This ensures consistent production and helps you meet strict automotive and aerospace requirements. Our commitment to quality means you get precision die cast components that meet or exceed your expectations.

Tooling & Development Process

At Vast, we prioritise a fast and efficient tooling and development process for your aluminium die casting components. Our team completes Design for Manufacturing (DFM) analysis within 24 hours to catch any potential issues early and optimise your part for high-pressure die casting aluminium. For prototype needs, we offer rapid prototyping with turnaround times between 3 to 7 days using 3D printing or gravity casting, helping you speed up product validation.

Tooling lead times typically range from 25 to 45 days, ensuring quality moulds built to last. We also provide free tooling maintenance throughout the life of your programme, subject to annual volume, which helps keep your production costs low and improves part consistency over time.

Our in-house tooling design and fabrication enable us to maintain excellent control over precision die cast components and tight tolerances. For added insights on optimising your die casting design, check out our detailed guide covering engineering fit types, tolerances, and selection.

MOQ, Lead Time & Pricing

We offer flexible minimum order quantities (MOQ) typically ranging from 500 to 1000 pcs, with room to accommodate smaller trial runs. Sample production usually takes between 20 to 35 days, giving you a chance to evaluate quality and fit before full-scale manufacturing. Once samples are approved, mass production lead times range from 25 to 45 days, depending on project complexity and volume. Our pricing model is transparent, so you get clear, upfront costs without hidden fees—helping you plan your budget with confidence.

Case Studies / Successful Projects

We’ve delivered custom aluminium die casting components that really make an impact across various industries:

• 5G antenna heat sink for a major European telecom giant, optimised for peak performance and reliable thermal management. This project involved precision aluminium heat sink die casting tailored to strict telecom standards.
• Electric vehicle inverter housing, where we achieved an impressive 18% weight reduction without compromising strength or durability—key for improving EV efficiency.
• LED street light body designed and manufactured to meet IP68 waterproof standards, offering long-lasting protection and superior thermal management for outdoor lighting solutions.

Each project reflects our deep expertise in high-pressure die casting aluminium and our commitment to delivering precision die cast components that meet demanding industry needs. For more on finishing options that can enhance your parts, check out our detailed guide on hard anodising aluminium.

FAQ Section

What is the difference between ADC12 and A380?

ADC12 and A380 are both popular aluminium die casting alloys. ADC12 offers good fluidity and corrosion resistance, making it suitable for general purpose components. A380, on the other hand, provides better mechanical strength and toughness, often preferred for automotive and high-stress applications.

Can you do thin-wall die casting below 1.5 mm?

Yes, we specialise in thin wall aluminium casting and can produce parts with wall thicknesses below 1.5 mm, depending on the design and material. Our advanced high-pressure die casting machines ensure precision even at thin sections.

Do you provide low-volume production?

Absolutely. We support flexible order quantities starting from 500 to 1000 pieces, ideal for prototyping, pilot runs, or small batch productions, without compromising on quality.

What file formats do you accept?

We accept all standard 3D CAD formats including STEP, IGES, Pro/E, and SolidWorks files, making it easy for you to send your designs and get quick feedback on manufacturability.

For more on materials and design considerations, check out our detailed High-performance cast aluminium parts guide.

Download Centre for Aluminium Die Casting Components

Access all the essentials you need in one place:

• Company Profile PDF – Learn about our expertise and capabilities in aluminium die casting.
• Aluminium Die Casting Design Guide (40 pages) – A detailed resource covering best practices for designing precision die cast aluminium parts.
• Material Comparison Table – Compare common aluminium alloys like ADC12, A380, and AlSi10Mg to choose the right one for your project.
• Surface Finish Samples – See examples of powder coating, anodising, plating, and other finishes available for your components.

These resources help you make informed decisions and streamline your project development process. For insights on machining precision components, check out our Guide on choosing materials for optimal CNC performance.

Contact / Quotation Form

Getting a quote or reaching out is simple and fast. Our contact page features a quick 5-field form where you can easily upload your drawings for precise feedback. Need instant answers? Use our live chat or WhatsApp buttons for real-time support. Whether you’re requesting a quote for custom aluminium die casting components or have technical questions, we’re here to help you move your project forward smoothly.